1、Designation:D4566?14StardTestMethodsfElectricalPerfmancePropertiesofInsulationsJacketsfTelecommunicationsWireCable1ThisstardisissuedunderthefixeddesignationD4566thenumberimmediatelyfollowingthedesignationindicatestheyear
2、ofiginaladoptioninthecaseofrevisiontheyearoflastrevision.Anumberinparenthesesindicatestheyearoflastreapproval.Asuperepsilon()indicatesaneditialchangesincethelastrevisionreapproval.1.Scope1.1Thesetestmethodscoverprocedure
3、sfelectricaltestingofthermoplasticinsulationsjacketsusedontelecommunicationswirecablefthetestingofelectricalacteristicsofcompletedproducts.Todeterminetheproceduretobeusedontheparticularinsulationjacketcompoundontheendpro
4、ductreferenceshouldbemadetothespecificationftheproduct.1.2Thetestmethodsappearinthefollowingsectionsofthisstard:TestMethodSectionsElectricalTestsofInsulation—InProcess4–8DCprooftest8Insulationdefectfaultrate7Sparktest6El
5、ectricalTestsofCompletedWireCable9–51Attenuation24Attenuationeffectsduetoaging31Attenuationeffectsduetoelevatedtemperature29Attenuationeffectsduetohuity30Attenuationtocrosstalkratio—farend(ACRF)28Attenuationtocrosstalkra
6、tio—nearend(ACRN)26Capacitancedeviation19Capacitancedifference20CapacitanceunbalancePairtoground(CUPG)22CapacitanceunbalancePairtopair(CUPP)21CapacitanceunbalancePairtosupptwire23acteristicImpedance—Method1Propagationcon
7、stantcapacitance47acteristicImpedance—Method2Singleendedmeasurements48acteristicImpedance—Method3LeastSquaresFunctionFit49Coaxialcapacitance(capacitancetowater)17Conductcontinuity11Conductresistance(CR)13Conductresistanc
8、eunbalance(CRUofpairs)15Continuityofothermetallicelements12Crossestest(continuitybetweenwiresofdifferentpairs)35Crosstalklossfarend27Crosstalklossnearend25TestMethodSectionsDCprooftestCetointernalshield(screen)40DCprooft
9、estCetoshield38DCprooftestCetosupptwire39DCprooftestInternalshield(screen)toshield41DCprooftestOtherrequiredisolations42DCprooftestWiretowire37Faultratetest(airceonly)33Insulationresistance(IR)32Jacketvoltagebreakdownrat
10、ingtest36Mutualcapacitance(CM)18Mutualconductance16PhaseConstant44PhaseDelay45PhaseVelocity46Resistanceofothermetalliccableelements14Shtstest(continuitybetweenwiresofapair)34StructuralReturnLossReturnLoss50Unbalanceatten
11、uation(conversionlosses)51Voltagesurgetest431.3Thevaluesstatedininchpoundunitsaretoberegardedasstard.ThevaluesgiveninparenthesesaremathematicalconversionstoSIunitsthatareprovidedfinfmationonlyarenotconsideredstard.1.4Thi
12、sstarddoesnotpurpttoaddressallofthesafetyconcernsifanyassociatedwithitsuse.Itistheresponsibilityoftheuserofthisstardtoestablishappropriatesafetyhealthpracticesdeterminetheapplicabilityofregulatylimitationspritouse.Specif
13、ichazardstatementsaregiveninSections637.2.ReferencedDocuments2.1ASTMStards:2B193TestMethodfResistivityofElectricalConductMaterialsD150TestMethodsfACLossacteristicsPermittivity(DielectricConstant)ofSolidElectricalInsulati
14、onD1711TerminologyRelatingtoElectricalInsulationD2633TestMethodsfThermoplasticInsulationsJacketsfWireCableD3426TestMethodfDielectricBreakdownVoltageDielectricStrengthofSolidElectricalInsulatingMaterials1Thesetestmethodsa
15、reunderthejurisdictionofASTMCommitteeD09onElectricalElectronicInsulatingMaterialsarethedirectresponsibilityofSubcommitteeD09.18onSolidInsulationsNonMetallicShieldingsCoveringsfElectricalTelecommunicationWiresCables.Curre
16、nteditionapprovedMay152014.PublishedMay2014.iginallyapprovedin1986.Lastpreviouseditionapprovedin2008asD4566–08ε1.DOI:10.1520D456614.2FreferencedASTMstardsvisittheASTMwebsitewww.astm.gcontactASTMCustomerServiceat.FAnnualB
17、ookofASTMStardsvolumeinfmationrefertothestard’sDocumentSummarypageontheASTMwebsite.ASummaryofChangessectionappearsattheendofthisstardCopyright?ASTMInternational100BarrHarbDrivePOBoxC700WestConshohockenPA194282959.UnitedS
18、tates1voltageifaconemeofvariousfrequenciesareused.Fsafetytopersonnelsparktestequipmentisusuallycurrentlimitedtolevelsnmallyconsideredtobenonlethal.Unlessotherwisespecifiedthetestvoltagelevelemployedshallbeatthediscretion
19、ofthemanufacturer.6.4Unlessotherwiselimitedbydetailedspecificationrequirementsvarioustypesofelectrodessuchasbeadchainswaterionizedairspringrodsareamongelectrodetypesthathavebeensuccessfullyemployedatthediscretionoftheman
20、ufacturer.Thelengthoftheelectrodeisalsovariableunlessotherwiselimitedbydetailedspecificationrequirementselectrodesizelengthshallbesuchthatthetesterwilloperatesuccessfullyfanyparticularrateoftraveloftheproductthroughthete
21、sterthatisused.Inspiteofcurrentlimitationselectrodesarenmallyprovidedwithgroundedmetallicscreensshieldstoguardagainstaccidentalpersonnelcontact.6.5Bothendsoftheconductofaninsulatedwirebothendsofametallicshieldunderacable
22、jacketaregroundedthenattachedtothegroundsideofthetester.Attachthehighvoltagesideofthetestertothesparkerelectrode.Setthetestvoltageatthelevelspecified.Unlessotherwisespecifiedenergizethesparktesterwhenevertheproducttobete
23、stedismovingthroughtheelectrode.Takeappropriateaction(fexampleflagdefectscountdefectsadjusttheprocessetc.)whenifdefectsaredetected.6.6Rept:6.6.1Reptthefollowinginfmationrecdedonsuitablefms(thatisproductionrepts):6.6.1.1M
24、achinenumbertype(thatisextrudertwisteretc.)6.6.1.2Dateofproductiontest6.6.1.3Insulationtype(aircefilledce)conductgagefootage6.6.1.4Voltagelevel6.6.1.5Numberofindicatedfaults.6.7PrecisionBias—Theprecisionofthistesthasnotb
25、eendetermined.Nostatementcanbemadeaboutthebiasofthissparktestsincetheresultmerelystateswhetherthereisconfmancetothecriteriafsuccessspecifiedintheproductspecification.7.InsulationDefectFaultRate—InProcess7.1Fpurposesofinp
26、rocessqualitycontrolitisdesirabletomonitrecdinprocessfaultsataparticularoperation(suchasextruderstwistersetc.)relatethenumberofdefectsfoundtothequantityofproductproduced.7.2Whenappropriateusingrecdsofthequantityofproduct
27、producedversusthenumberofinsulationdefectscountedafaultratesuchasthefollowingratioisused:FaultRate5NL51X(1)where:N=thenumberoffaultsdetectedL=thelengthoftheproductoverwhichthefaultsaredetectedX=theaveragelengthoftheprodu
28、ctperfault.7.3Faultratesaredeterminedfanyparticulartimeframeasdesiredhoweverminimumindustrypracticeistokeepfaultraterecdscoveringperiodsapproximating1monthwithcumulativerecdskeptf6monthperiods(fexamplefthefirst6monthsoft
29、heyearthefaultratewas140000ftmeaning1fault40000conductft).7.4Rept—Reptinaccdancewith6.6.7.5PrecisionBias—Theprecisionofthistesthasnotbeendetermined.Nostatementcanbemadeaboutthebiasofthistestfinsulationdefectfaultratesinc
30、etheresultmerelystateswhetherthereisconfmancetothecriteriafsuccessspecifiedintheproductspecification.8.DCProofTest—InProcess8.1Fpurposesofinprocessqualitycontrolitisdesirabletodcprooftestproductatonemestagesofprocessingp
31、ritothefinaltestoperation.Suchtestingisnmallyatthediscretionofthemanufacturer.8.2ConductwiretowiredcprooftestsinaccdancewithSection37atasuitablestageofproductionasdesignatedbythefactymanagement.8.3Rept—Reptinaccdancewith
32、Section52exceptthat52.1.5doesnotapply.8.4PrecisionBias—Theprecisionofthistesthasnotbeendetermined.Nostatementcanbemadeaboutthebiasofthisdcprooftestsincetheresultmerelystateswhetherthereisconfmancetothecriteriafsuccessspe
33、cifiedintheproductspecification.ELECTRICALTESTSOFCOMPLETEDWIRECABLE9.Scope9.1ElectricaltestsofcompletedwirecableincludeverificationofsomeallofthepropertiesinaccdancewithSections11through51.10.SignificanceUse10.1Electrica
34、ltestsproperlyinterpretedprovideinfmationwithregardtotheelectricalpropertiesoftheinsulationofthejacketboth.Theelectricaltestvaluesgiveanindicationastohowthewirecablebothwillperfmunderconditionssimilartothoseobservedinthe
35、tests.Electricaltestsprovidedatafresearchdevelopmentengineeringdesignqualitycontrolacceptancerejectionunderspecifications.11.ConductContinuity11.1Continuityoftheconductsofatelecommunicationswirecableisacriticalacteristic
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